JCD200 Heavy-duty Single Screw Pelletizing Extruder For Engineering Plastic Processing

The JCD200 heavy-duty single screw pelletizing extruder is a super large-capacity, professional-grade processing equipment exclusively optimized for engineering plastic pelletizing, tailored for large-scale plastic processing enterprises engaged in the production of engineering plastics and high-performance modified plastics. Featuring a 200mm extra-large-diameter screw, 32:1 L/D ratio, 400kw high-power motor and a stable output of 800-1200kg/h (100RPM), it is specially designed for the high processing requirements of engineering plastics (high melting point, high viscosity, strict plasticizing standards). Equipped with an engineering plastic-specific screw design, heavy-duty reinforced high-torque gearbox, ultra-hardened screw & barrel, and intelligent multi-zone precise temperature control system, it realizes efficient and stable pelletizing of various engineering plastics and general plastics in large batches. Its all-steel heavy-duty structure, 24h uninterrupted operation capability and professional engineering plastic processing optimization make it the core equipment for large enterprises to build engineering plastic specialized production lines.

Note: All parameters of JCD200 can be customized for the processing characteristics of different engineering plastics, and the supporting equipment can be matched according to the large-scale production line design.

• Engineering Plastic-specific Screw Design & High Adaptability Customised special screw with optimized spiral groove and mixing section, specially designed for the high melting point, high viscosity characteristics of engineering plastics, ensuring thorough plasticizing and uniform mixing of PA, PC, POM, PMMA, LCP and other engineering plastics, with excellent processing effect for both virgin and recycled engineering plastics.
• Super Large Capacity & Heavy-duty Efficient Production 800-1200kg/h super large stable output, optimized screw pushing efficiency and power matching, realizing large-batch continuous pelletizing of engineering plastics, greatly improving the production efficiency of specialized engineering plastic production lines and meeting the mass supply demand of downstream high-end manufacturing.
• Ultra-heavy High-torque Gearbox for Uninterrupted Operation Adopt super heavy-duty reinforced high-torque gearbox with integral forging transmission structure, realizing low-noise, vibration-free and stable 24h uninterrupted operation, with strong load-bearing capacity to adapt to the high-intensity processing rhythm of engineering plastic large-scale production, effectively reducing production downtime.
• Ultra-hardened Screw & Barrel for Extreme Wear Resistance Screw and barrel undergo multi-process enhanced special hardening treatment with ultra-high hardness and wear resistance, effectively resisting the abrasion of engineering plastic raw materials and modified fillers (glass fiber, carbon fiber), extending the service life of core components by more than 60% compared with ordinary models.
• Intelligent Multi-zone Precise Temperature Control for High Melting Point Plastics Equipped with intelligent multi-zone electric heating + water cooling integrated temperature control system with closed-loop precise control, accurately adjusting the temperature of each section of the barrel to match the melting point of different engineering plastics, avoiding material degradation and ensuring the processing quality of engineering plastic pellets.
• High-efficiency Multi-stage Vacuum Exhaust for High-quality Pellets Configured with multi-stage high-power vacuum exhaust port, efficiently and thoroughly discharging moisture, waste gas and volatile substances generated during the melting of engineering plastics, solving the problem of hollow, loose pellets in engineering plastic processing, ensuring compact and uniform finished pellets with excellent physical properties.
• All-steel Ultra-heavy Structure for Industrial Site Reliability Adopt all-steel thickened and reinforced integral frame with heavy-duty fixed installation structure, no displacement or shaking during high-load, large-capacity operation, adapting to the harsh working environment of large-scale production workshops and ensuring long-term stable operation of the production line.
• One Machine for Multiple Uses & Flexible Configuration While being professional for engineering plastic processing, it can also realize large-batch pelletizing of PP, PE, ABS and other general plastics, realizing one machine for multiple uses; it can be matched with various professional auxiliary equipment to form a fully automatic engineering plastic production line according to production needs.

The JCD200 heavy-duty single screw pelletizing extruder is a professional core equipment for large-scale engineering plastic processing, widely applicable to large plastic processing enterprises and high-end manufacturing supporting enterprises for:

• Virgin Engineering Plastic Pelletizing: Large-batch standardized pelletizing of PA, PC, POM, PMMA, LCP and other virgin engineering plastic resins, meeting the raw material needs of high-end manufacturing such as automotive, electronics and aerospace.
• Recycled Engineering Plastic Regeneration: Large-scale regeneration granulation of waste engineering plastic parts, leftover materials and defective products from automotive, electronics and home appliance manufacturing, realizing resource reuse of high-value engineering plastics.
• High-performance Modified Engineering Plastic Production: Mass production of glass fiber reinforced, carbon fiber filled, flame-retardant toughened modified engineering plastics, improving the added value of plastic products and meeting the customized needs of downstream high-end manufacturing.
• Engineering Plastic Color Mixing & Compounding: Large-batch color mixing and compounding pelletizing of engineering plastics, producing multi-color and multi-performance engineering plastic pellets to match the personalized design needs of downstream products.
• Large-batch General Plastic High-efficiency Processing: Concurrent super large-capacity pelletizing of PP, PE, ABS and other general plastics when the engineering plastic production line is adjusted, realizing flexible utilization of production capacity.
• Special Engineering Plastic Trial Production & Mass Production: Scalable production from small-batch trial production to large-batch mass production of special high-performance engineering plastics, supporting enterprise R&D and industrialization of new materials.